PVC+ASA Glazed Roofing Tile Production Line

Model NO.: SJSZ Screw: Double-Screw Computerized: Computerized Customized: Customized Extruder: Twin-Screw extruder machine Cabinet Electric Parts: ABB Siemens Schneider Motor: Simens Trademark: DEEDO Origin: Zhangjiagang City, China Product Type: PVC Profile Automation: Automatic Certification: CE, ISO9001:2008 Raw Material: PVC Inverter: ABB Gear Box: Vertical Type Voltage: 380V 50 Hz or Depends Required Specification: PVC plastic product, size depends on customer HS Code: 84778020 PVC+ASA glazed tile/Roofing Sheet Production Line
 
Parameter for pvc wave roof tile/sheet:
1.Normal Thickness: 1.0mm-3.8mm;
2. Normal Width: 840mm-1450mm;
3. Normal color: Red, Yellow, Blue, Orange, etc.

Charactors of the roofing sheet:
1. Corrosion resistance
2. Sound absorption and heat insulation
3. Environment friendly and energy saving
4. Color lasting
5. Load bearing
6. Good water resistance
7. Light weight building materials
8. Fire proof grade B1
9. Easy to install

Machine list for PVC+ASA glazed tile/roofing sheet  production line 

No.	Machine	Quantity
1	Screw loader	1 set
2	SJZ80/156 conical twin-screw extruder	1 set
3	SJ50/30 single screw co-extruder	1 set
4	Extrusion mould and flow distributor	1 set
5	Embossing roller	1 set
6	Side cutter	1 set
7	Glazed-tile forming machine	1 set
8	Cutter	1 set
9	Stacker	1 set
10	Mold for tile top, ide ridge tile, three way tile, ridge tile end	1 unit

Power consumption and labors needed:

Machines list		Installed power
1. Spiral Loader (for mixer)		2.2kw
2. SRL-Z500/1000 High speed Heating Cooling Mixer		75kw+15kw=100kw
3. Spring Loader (for PVC extruder)		2.2kw
4. SJSZ80/156 conical double screw Extruder		Main motor: 55kw
		Feeding motor: 2.2kw
		Vacuum pump: 2.2kw
		Barrel heaters: 30kw
5. Vacuum Loader + Hopper Dryer (for ASA extruder)		Motor power: 1.1kw
		Heating power: 12kw
6. SJ50/30 Single screw Co-Extruder (for ASA)		Main motor: 15kw
		Barrel heater: 12kw
7. Mold/Die head set		Heating power: 20kw
8. Double-Roller Calander		Motor power: 1.5kw
9. Tile Forming machine (with mold blocks)		Total power: 8.77kw
10. Cutting machine		Motor power: 2.2kw
11. Heating Oven		Heating power: 12kw
12. Roofing Tile Crusher		Motor power: 11kw
13. PVC Pulverizer		Motor power: 37kw
Remarks: The total Power of the production Line will be 175.87kw; but the actual power consumption will be only 75% of the total power. So the final power consumption will be around 132kw/hr (Mixer, Crusher and Pulverizer will run separately from the production Line).
Labors needed	Production Line: 2 people
	Mixer and Recycling machines: 1 people

 
 
Production cost (only for your information):

General production formulation
Raw materials	Percent	Cost
PVC resin	100kg	USD780/Tons
Calcium carbonate	100kg	USD118/Tons
CPE	5kg	USD1,720/Tons
PE Wax	1.2kg	USD1,780/Tons
Stearic acid	1.5kg	USD1,530/Tons
Stablizer	4.8kg	USD1,170/Tons
ACR	3.8kg	USD1,640/Tons
Paraffin	0.3kg	USD1,406/Tons
The cost of the mixture is around USD470/Tons-USD550/Tons. The surface material of the tile is ASA; the cost is around USD3,750/Tons. The weight of ASA is around 100-150g/. So the production cost of the final roof tile is around USD2.3-USD3.1 per square meter.

 
 
Facilities and preparation of the production:

Dimension of the production line	Around 21.6m*3.5m*3m (L*W*H)
Required dimension of the workshop	Length: over 26meters Width: over 5meters Height: 4meters
Assistant installation	200kva transformer (160kva at least) 10m³water pool Air compressor, gear oil, cable, etc.

 

if you are interested in this plastic production line,please contact me:
 
Mob:+86 13962461986 

Contact us if you need more details on PVC Profile Tile Roofing Machine. We are ready to answer your questions on packaging, logistics, certification or any other aspects about Tile Sheet Machine、Roofing Sheet Production Line. If these products fail to match your need, please contact us and we would like to provide relevant information.

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